HashiCorp Vault on AWS

Project Overview

A Fortune 500 enterprise client required a scalable, self-service secrets management platform as part of their internal service catalog. The solution needed to enable application teams to rapidly provision HashiCorp Vault clusters on-demand while maintaining strict security controls and high availability.

Note: Client identity and specific environment details are protected under a Non-Disclosure Agreement (NDA). Technical details have been generalized.

Active-Active

High Availability Architecture

<10 min

Cluster Provisioning Time

15+

Application Teams Enabled

HashiCorp Vault High Availability Architecture on AWS

The Challenge

  • Self-Service Model: Application teams needed on-demand Vault clusters without waiting for infrastructure team intervention
  • High Availability: Mission-critical applications required 99.9%+ uptime with zero single points of failure
  • Standardization: Ensure consistent configuration, security controls, and operational practices across all Vault instances
  • Rapid Deployment: Reduce provisioning time from weeks to minutes through automation
  • Security Compliance: Meet enterprise security standards for secrets management, audit logging, and access controls

Project Information

  • Client: Fortune 500 Enterprise
  • Industry: Confidential (NDA)
  • Project Date: June 2023
  • Duration: 2 months
  • Status: Production

Technology Stack

HashiCorp Vault AWS Terraform Jenkins EC2 Auto Scaling DynamoDB KMS

My Role

  • Lead Infrastructure Engineer
  • CI/CD Pipeline Architect
  • Terraform Module Developer

The Solution

Developed a fully automated, modular infrastructure solution that enables application teams to provision production-grade HashiCorp Vault clusters through a simple Git workflow. The Active-Active architecture ensures zero downtime during maintenance and provides seamless horizontal scaling.

Key Implementation Details

  • Terraform Modules: Reusable IaC modules with configurable parameters for cluster size, region, and security settings
  • Jenkins CI/CD: Automated validation, testing, and deployment pipeline triggered on Git repository push
  • Active-Active HA: Multi-AZ deployment with DynamoDB storage backend for consistent performance
  • Auto-scaling: Dynamic cluster sizing based on load with automatic node recovery

Results & Impact

  • 95% reduction in cluster provisioning time (weeks → minutes)
  • 15+ application teams onboarded in first 3 months
  • 99.95% uptime achieved across all deployed clusters
  • Zero manual interventions required for routine operations

Architecture Highlights

Security

AWS KMS auto-unseal, TLS everywhere, audit logging to CloudWatch

High Availability

Multi-AZ deployment with DynamoDB backend for zero RPO

Automation

GitOps workflow with automated testing and deployment

Key Features

GitOps Workflow

Teams submit configuration via Git pull requests. Automated validation ensures compliance before Jenkins pipeline provisions infrastructure. Full audit trail of all changes.

Modular Design

Reusable Terraform modules enable consistent deployments while allowing customization for specific use cases. Modules tested independently for reliability.

Performance Optimized

DynamoDB storage backend provides consistent low-latency performance. Auto-scaling handles traffic spikes without manual intervention.

Enterprise Security

AWS KMS integration for auto-unseal, encryption at rest and in transit, comprehensive audit logging, and role-based access controls.

Lessons Learned

Self-Service Infrastructure

Empowering teams with self-service capabilities significantly reduces bottlenecks and accelerates delivery. Proper guardrails through automation ensure consistency and security.

Active-Active Architecture

Active-Active Vault clusters with DynamoDB backend eliminate operational complexity of leader election while providing superior availability and performance characteristics.